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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Inspection and Test33%- Blueprint Reading
  • 1. Drawing types and views
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Symbols and abbreviations
  • 4. Material and finish specifications
- Sampling
  • 1. OC curves
  • 2. AQL (Acceptable Quality Level)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. Sampling concepts (lot, sample size)
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Magnetic particle testing
  • 3. Liquid penetrant testing
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. Receiving Inspection
  • 3. In-Process Inspection (IPI)
  • 4. First Article Inspection (FAI)
Topic 2: Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Material Review Board (MRB)
  • 3. Nonconforming product control
  • 4. Corrective and Preventive Actions (CAPA)
- Quality Audits and Documentation
  • 1. Document control
  • 2. Audit types (internal, external, product, process)
  • 3. Record keeping and traceability
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Process capability (Cp, Cpk)
  • 3. Variables and attributes data
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Customer-supplier relations
Topic 3: Metrology26%- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Hardness testers
  • 3. Optical comparators (shadow graphs)
  • 4. Surface plates and height standards
  • 5. Coordinate Measuring Machines (CMM)
- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
- Measurement Techniques
  • 1. Angular measurement
  • 2. Linear and dimensional measurement
  • 3. Thread measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Surface finish measurement
- Common Measurement Tools
  • 1. Calipers (dial, digital, vernier)
  • 2. Height gauges
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Dial indicators
  • 5. Gauge blocks
  • 6. Micrometers (outside, inside, depth)
Topic 4: Technical Mathematics19%- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Pythagorean theorem
  • 3. Right triangle solutions
- Algebra
  • 1. Transposition of formulas
  • 2. Linear equations
  • 3. Ratio and proportion
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units

ASQ Certified Quality Inspector Sample Questions:

Question 1

An engineer reviews a control chart and finds the pattern to show an indication of a mixture. An explanation for this pattern may be a(n):
Response:

A. failure to make rational subgroups when the control chart was originally created
B. indication of special cause variation
C. Both indication of special cause variation and failure to make rational subgroups when the control chart was originally created
D. indication of common cause variation


Question 2

Gages and measuring instruments used on the job that are calibrated must be ultimately traceable to which of the following?
Response:

A. American National Standards Institute
B. American Society for Quality
C. American Society for Testing and Materials
D. National Institute of Standards and Technology


Question 3

Software Requirements Traceability Matrix
This Software Requirements Traceability Matrix for a satellite is an example of which of the following:

I) Software flow chart II) Functional checks chart III) Software verification test IV) 100% software inspection verify that command times of 0.1, 0.2, 5.0, 9.9 and 10.0 seconds are included in tests. Inspect time tags in their output streams. Response:

A. Functional checks start and software verification test
B. All of the above
C. Software flow chart
D. 100% software inspection verify that command times of 0.1, 0.2, 5.0, 9.9 and 10.0 seconds are included in tests. Inspect time tags in their output streams.


Question 4

Which of the following is NOT necessary for team effectiveness?
Response:

A. The team is accountable for specific measurable outcomes.
B. The team's purpose is clearly understood and supported by all members.
C. A process exists for establishing goals and objectives.
D. Company management directly participates as a team member.


Question 5

What type of gage is best to use to avoid damaging an object's surface?
Response:

A. Ring gage
B. Snap gage
C. Thread plug gage
D. Pneumatic gage


Solutions:

Question 1
Answer: A
Question 2
Answer: D
Question 3
Answer: B
Question 4
Answer: D
Question 5
Answer: D

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