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API API-510 Exam Syllabus Topics:

SectionObjectives
Inspection, Testing, and Monitoring- In-service inspection methods
  • 1. Visual inspection techniques
    • 2. Nondestructive examination (UT, RT, MT, PT)
      - Corrosion monitoring and assessment
      • 1. Remaining life calculations
        • 2. Corrosion mechanisms
          Pressure Vessel Design and Engineering Fundamentals- Construction and fabrication basics
          • 1. Fabrication standards (ASME Section VIII)
            • 2. Weld joint efficiency
              - Design principles and calculations
              • 1. Allowable stress and material selection
                • 2. Design pressure and temperature considerations
                  Risk and Integrity Management- Risk-based inspection (RBI)
                  • 1. Probability and consequence of failure
                    • 2. API 580 concepts
                      Codes, Standards, and Fitness-for-Service- API and ASME standards
                      • 1. API 510 inspection code requirements
                        • 2. ASME Section VIII overview
                          - Fitness-for-service evaluation
                          • 1. API 579/ASME FFS-1 concepts
                            • 2. Defect assessment methodologies
                              Repair, Alteration, and Rerating- Repair procedures
                              • 1. Post-weld heat treatment requirements
                                • 2. Welding repairs and procedures
                                  - Alteration and rerating requirements
                                  • 1. Pressure vessel rerating principles
                                    • 2. Documentation and code compliance

                                      API Pressure Vessel Inspector Sample Questions:

                                      1. Who is responsible to ensure that the Authorized Inspection Agency functions in accordance with the requirements of API 510?

                                      A) Jurisdiction
                                      B) AI
                                      C) Owner/user
                                      D) Pressure vessel engineer


                                      2. The surface remote from a welded joint is defined as:

                                      A) For vessels with inside diameters less than 60 inches 20 inches or ½ the vessel diameter
                                      B) 1 inch on either side of the weld or twice the minimum thickness whichever is greater
                                      C) 1 inch on either side of the weld or twice the minimum thickness whichever is less
                                      D) 2 inches on either side of the weld


                                      3. Under API-510, how often must the qualifications of a pressure vessel inspector be revalidated through testing or continuing education?

                                      A) Every 6 years
                                      B) Every 3 years
                                      C) Every 10 years
                                      D) Every 5 years


                                      4. Which of the following relief devices is intended to work with steam boilers?

                                      A) Relief Valve.
                                      B) Safety Valve.
                                      C) Balanced Safety Relief.
                                      D) Safety Relief Valve.


                                      5. When determining the corrosion rate for a new vessel involved in changes in service conditions and the probable corrosion rate cannot be determined by either available data or experience of the owner/user, on-stream determination shall be made.
                                      What is the length of service recommended by API-510?

                                      A) 1000 hours
                                      B) 1000 days
                                      C) 1000 weeks
                                      D) 100 months


                                      Solutions:

                                      Question # 1
                                      Answer: C
                                      Question # 2
                                      Answer: B
                                      Question # 3
                                      Answer: B
                                      Question # 4
                                      Answer: B
                                      Question # 5
                                      Answer: A

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